Zhejiang Ruigang Machinery Co., Ltd
Zhejiang Ruigang Machinery Co., Ltd. is a comprehensive enterprise specializing in the development, production, and sales of concrete steaming pressure. Participating units formulated by the national standard standards in the industry ranks among the top comprehensive strength. The company currently has more than 100 employees, has more than 40 patents (5 invention patents), 3 software copyrights, and 22 trademarks.
Why Choose Us
Complete qualifications
The company has adopted the ISO9001 international certification and the first (set) product of the key areas of Zhejiang Province's equipment manufacturing industry, the Zhejiang manufacturing type character identification. Zhejiang Province's science and technology enterprises, Wenzhou high -growth enterprises, business integrity level AAA and other honors.
Sustainability
The company focuses on the development of intelligent environmental protection building materials equipment, is committed to the success of customers and the company's success, and is committed to sustainable development. It uses innovation to create value for customers.
Wide Product Range
Zhejiang Ruigang Machinery Co., Ltd. is a comprehensive enterprise specializing in the development, production, and sales of concrete steaming pressure. The company's products cover a variety of core products such as multi -functional block rotating fixture, air flip removing bottoming machine, multi -functional block separator, ferry vehicle, conveying and cutting mechanism, etc., with more than 30 series of products.
Strict Quality Control
The company has always put technological innovation first, attach importance to the cultivation and introduction of scientific and technological talents, increase investment in scientific research, and establish an incentive mechanism; at the same time, strengthen close cooperation with colleges and universities and well -known technology companies to jointly develop new products to create automatic assembly lines Unmanned workshop.
The block making machine uses pressure and vibration to form different kinds of concrete blocks by using different moulds. The machine is then pressed with high pressure so that well- made cement, hollow and pavement blocks are manufactured.
AAC production line is composed of equipment of different sizes, collectively referred to as AAC blocks manufacturing unit. The AAC production line has certain differences in its process according to different raw materials. It is specifically divided into fly ash, sand and slag production lines.
The AAC block produced by the Lightweight Concrete Machine is a new type of building wall material made of cement, lime, fly ash, tailings, river sand and gas generating auxiliary materials through mixing, mixing, pouring, cutting, autoclave and outlet.
Welcome to RUIGANG Light Weight Bricks Machinery manufacturing company. Ruigang Light Weight Bricks Machinery ranging from 150m3 to 1000m3 daily production capacities. (50000 m3 to 300000 m3 yearly production capacities ).
RUIGANG AAC Block Manufacturing Unit is used for AAC production line which usually has two kinds of production process.It includes fly ash AAC block and sand AAC block, and its technologies are at a high level in the industry.
AAC Block Unit Machine is used for arrange the semi (fully) automatic AAC block production line which includes raw material preparation section,batching & pouring section,precuring & cutting section,grouping and steaming section,out of autoclave & packing section.
ZHEJIANG RUIGANG MACHINERY CO.,LTD. is one of specialized manufactures about AAC Block Plant Machinery more than 14 years, we are the leading supplier in China. Our advantage is that we have several high-level engineers and specialized machine process center.
AAC Bricks Manufacturing Machine
AAC Bricks Manufacturing Machine is supplied to AAC Production Line which is used to make light weight Aerated Autoclave Concrete Block.
AAC Block Making Plants are provided for full AAC Production Line with 50,000 m³ yearly production capacity.
What is Block Making Machine
A block making machine is a mechanical device designed and manufactured to produce concrete blocks of various characteristics and sizes. Generally, it uses stone powder, fly ash, cinder, scoria, gravel, sand, water, etc. and cement as raw material to produce bricks through hydraulic power, vibration force, aerodynamic force, etc.
Benefits of Block Making Machine
Superior Quality Blocks
The most favored benefit of a block making machine is the block quality. This machine, also known as a masonry unit making machine, is often built with cutting-edge technology. When you pour a raw material mixture, such as concrete or slag, into the distributor a machine part, it is transferred to the mold box. This mold box is then pressed under high pressure. This results in uniformly shaped concrete blocks.
Ease of Customization
Most block making machines have an advanced control system that allows you to customize the size and shape of the blocks to your specifications. Eventually, this benefit allows you to better manage your clients and sign new projects without having to worry about their block requirements.
Rapid Manufacturing
Like any other machine, block making machines perform faster than manual labor and have none of the limitations that manual labor does. These machines can be used for long periods and are simple to operate.
Shape Uniformity
Along with a higher production rate, precision, quality, and uniformity are significant advantages of block making machine that are valuable in construction. In addition, you won't have to worry about the products once you've changed the mould of your desired block size and shape.
Manual Block Making Machines: These are simple machines that require human effort to operate. They are ideal for small-scale production and are usually cheaper but require more labor.
Semi-Automatic Block Making Machines: These machines partially automate the block-making process. They typically require human intervention for certain tasks like loading materials, but many functions like molding and compacting are automated.
Fully Automatic Block Making Machines: These machines are highly automated and require minimal human intervention. They can handle large-scale production efficiently and are equipped with advanced technology to control the entire process, from material feeding to block stacking.
Mobile Block Making Machines: These machines are designed to be portable and can be moved around the construction site. They are useful for on-site block production, reducing transportation costs and time.
Hydraulic Block Making Machines: These machines use hydraulic pressure to mold and compact the blocks. They are known for producing high-quality, dense blocks and are suitable for both small and large-scale production.
Vibrating Block Making Machines: These machines use vibration technology to compact the concrete mix into the molds. They are effective for producing uniform and strong blocks and are commonly used in large-scale manufacturing.
Egg Laying Block Making Machines: These mobile machines lay the blocks directly on the ground instead of using pallets. They are useful for producing large quantities of blocks quickly and efficiently.
Concrete Block Production Lines: These are integrated systems that include multiple machines working together to produce concrete blocks. They typically include batching systems, mixers, conveyors, and curing systems, allowing for high-volume production with minimal labor.
How Does a Block Making Machine Operate?
Raw Material Preparation: The first step is to prepare the raw materials for block production. This usually involves creating a mixture of cement, sand, aggregates (such as gravel or crushed stone), and water. The proportions of these materials may vary depending on the desired block specifications.
Mixture Loading: The prepared mixture is loaded into a hopper or a feeding system of the block making machine. This can be done manually or through an automated system, depending on the machine's design.
Material Distribution: The block making machine then distributes the mixture evenly into the mold or cavity. This can be achieved through various mechanisms, such as a conveyor belt, auger, or hydraulic system.
Compaction: Once the mold is filled with the mixture, the block making machine applies compaction force to the material. This compaction process helps in achieving proper density and strength of the blocks. The compaction mechanism can vary depending on the machine, and it may involve hydraulic pressure, vibration, or mechanical pressing.
Block Formation: After compaction, the block making machine shapes the mixture into the desired block form. This can be done by applying pressure, vibration, or a combination of both. The machine ensures that the block has a uniform shape and smooth surface.
Block Release: Once the block is formed, the machine releases it from the mold. This can be done by retracting the mold, using ejector pins, or employing other methods specific to the machine's design.
Curing: After the blocks are released from the machine, they need to undergo a curing process to gain strength and durability. This typically involves keeping the blocks in a controlled environment with appropriate moisture and temperature conditions. The duration of the curing process may vary depending on the type of blocks being produced.
Handling and Stacking: Once the blocks have completed the curing process, they are ready for handling and stacking. They can be manually or mechanically moved to a designated area for storage or further transportation.
Components of Block Making Machine
Hopper: Holds the concrete mix consisting of cement, aggregates, water and admixtures. The mix is fed into the machine continuously.
Mold: Steel molds of different shapes and cavity sizes form the blocks according to required specifications. Molds for producing solid or hollow blocks are available.
Compaction system: Used to compact the concrete mix inside the molds through vibration or mechanical pressing. This ensures uniform density and reduced porosity.
Stripper: Removes the molded block from the cavity after compaction and curing. Modern machines have automated strippers.
Conveyor: Transports the molded blocks through the various stages of the machine like curing and drying.
Control panel: Used to monitor and control machine operations along with settings for different block sizes.
Uses Of Concrete Blocks Made By Block Making Machine
Brick cliffing and paving
Hollow concrete blocks are used as bricks to build walls and flatwork.
Precast concrete structures
Blocks are cast according to specifications for building columns, beams and stairs.
Noise barriers
Perforated concrete blocks help mitigate traffic noise along highways.
Retaining walls
Interlocking and keystone concrete blocks reinforce earthen slopes and structures.
Pillars and fence posts
Concrete posts made using block machines support gates and fencing.
Decorative landscaping
Colored and textured blocks accent walkways, patios and garden edges.
Factors to Consider When Selecting Block Making Machine
Production Capacity and Scalability
Understanding your current and future production needs is vital when choosing a block making machine. Evaluate the machine's output rates against your project requirements and consider scalability. Opt for equipment that can grow with your business, avoiding the need for immediate upgrades or replacements as demand increases.
Quality and Durability of the Machine
The construction of the machine directly impacts the quality of the blocks produced and the longevity of the equipment. High-quality machines, while initially more expensive, offer better performance, reduced maintenance costs, and a longer service life.
Level of Automation and Ease of Use
Automation in concrete block production not only increases efficiency but also reduces labor costs and the likelihood of human error. Consider the level of automation offered by the machine, including features like self-diagnosis and remote control operations. Additionally, assess the user-friendliness of the equipment; machines that are easy to operate and maintain can significantly enhance productivity.
Cost-Effectiveness
While the initial cost is a crucial factor, consider the machine's overall cost-effectiveness, including operating and maintenance expenses. Analyze the energy efficiency of the machines on your shortlist, as models designed to minimize power consumption can offer substantial savings in the long run.
Environmental Sustainability
As global emphasis on sustainability grows, selecting eco-friendly block making machines has become essential. Look for machines that utilize less energy, reduce waste, and have the capability to produce blocks from recycled materials. Investing in green technology not only supports the environment but can also improve your company's marketability.
Customization Options
Every business has unique needs, making customization options a significant factor in your decision-making process. Whether it's the ability to produce different block sizes, integrate specific features, or adapt the machine to your existing production line, selecting a manufacturer that offers customization can greatly enhance your operational efficiency.
The Best Ways to Maintain a Block Making Machine
Abnormality detection, in case abnormality is detected, the concrete block machine should be stopped as soon as possible to avoid further trouble. Investigating the cause of the abnormality. And it is that a minor error can cause the entire system to fail.
To avoid major losses, a brief performance check is necessary, even before starting the block making machine, to make sure everything is working properly. Before putting the machine to work, lubrication, checking performance abnormalities, defective parts, tightening and some other examinations can be carried out. This will prevent the entire system from crashing and stopping work in the middle. Regular lubricant and checkup can prolong the life of the block making machine.
Block making machines are often exposed to micro dust that can affect movements of various mechanical parts or even clogging the lubrication flow. Microdust and improper lubrication are most common the reasons for the underperformance of the system, in the worst condition, it can even lead to faulty parts and complete system shutdown. A regular cleaning and lubrication of machine can avoid much of the troubles and ultimately prolong the machine's life.
Considering any heavy machinery, production is not the same in winter and summer, the atmospheric condition makes a huge difference and hence various changes in production are important to be considered. Often in production, water is used in materials and low temperature may cause materials to freeze. To avoid this, usage of antifreeze should be motivated and applying insulation to raw products is also suggested. Lubricants can also be affected in low temperature hence of antifreeze in lubricants is also suggested. Before placing machines to sleep, it is advised to drain all the hydraulic fluids to avoid freezing.
FAQ
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